PRODUCTIONPRODUCTION IN MANUFACTURING UNIT
As per Organization, Production of a Set of Machines was 62.5 % despite running round the clock .
Resulting in Higher Manpower Cost, Energy Cost etc. Delayed Delivery
CHALLENGESCHALLENGES
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Machines cannot be shut down. Despite the Machine running round the clock no prime a facie reason were traced. Machines were very heavy and most crucial for organizations to pull production and regularise dispatch.
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Raw Materials after processing from various machines has to get processed in these machines, so Piles of Stock were blocking the way.
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The disturbance was increasing day by day.
SOLUTIONSOLUTION AND IMPACT
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GHMC Private Limited developed a Process of production, which was modified from the previous process.
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For the Solution, a lot of data gathering was done on daily basis.
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New Process is better organised and more efficient.
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Production capacity was brought to 90% as planned.
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Dispatch reached to normal level with better Quality.
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Production of few products were blacklisted.